Saturday, November 29, 2008

A Solo at LVJ

My wife, our dog Rocky, and I often observe a little ritual on the weekends. We pile into my truck, drive down to McDonald’s and buy breakfast (which for Rocky is usually “a side order of bacon), and then head out to Pearland Regional Airport where we eat and drink it. If I’ve remembered to bring along my handheld aviation transceiver, we also listen to the radio calls from the traffic pattern as we watch airplanes takeoff, fly the pattern, and land.

So, on this Sunday morning not long ago, we watched a Grumman Cheetah from a nearby flight school enter the pattern for runway 32. We had positioned ourselves on a concrete slab next to the taxiway at the runway’s approach end, so we had a good view of the entire runway and most of the pattern. The Cheetah glided down, accompanied by standard position calls made by its student-pilot with a Middle-eastern accent, and touched down a little before the halfway point on the runway before turning back onto the taxiway. The airplane taxied back to us, turned left into the hold short for taxiway Delta where it stopped as its canopy slid back and a fairly young, dark-haired man stepped out from under it onto the wing. He then stepped onto the ground, out of the airplane.

“Looks like a first solo,” I said, and my wife agreed as the dark-haired American-looking instructor ambled off the taxiway to sit quietly in the grass behind it. Meanwhile, the airplane’s canopy re-closed and the airplane held at the hold short. There was nobody on final or even on base, though there were two other airplanes in the pattern. The Cheetah didn’t move.

“What’s he waiting for?” I mumbled. He had plenty of time before the traffic now on downwind turned toward him, making sure he’d have to wait even longer to get off. I looked back at the instructor to see how he was reacting. He wasn’t looking at his student at all.

Sure enough, the first airplane turned onto base, followed another minute later by the second. The Grumman held quietly until they both had passed, then we heard the student incorrectly announce his “N number” though he correctly stated he was taking 32 for departure. The instructor watched his student accelerate down the runway and take off but went back to his own cusps as soon as the student broke ground.

My wife and I watched the student fly his pattern and listened to his radio calls while the instructor continued to be more interested in whatever he was doing. It wasn’t until the student was on short final the instructor looked up just in time to watch him touch down and then ram the throttle home for his touch and go.

The airplane lifted off, and the instructor’s head went in the other direction.

Connie commented she wouldn’t want to fly with that instructor. First, she couldn’t understand why he didn’t have a handheld radio to allow him to talk to the student if anything went wrong. While I agreed that such a tactic was wise, I defended the instructor’s choice by pointing out it wasn’t required and some instructors would consider such a thing as “not letting the student go”. What I couldn’t defend was the instructor’s constant indifference to his student. Why wasn’t he watching the student’s pattern, not only to debrief it later but to watch for how the student was managing it in the presence of other traffic? Why wasn’t he watching the student’s base leg and final approaches and critiquing those in relationship to the student’s landing that were a bit long on each pass?

The student completed two more touch and go’s while the instructor’s head rarely came up.

On the fourth pass, the student taxied the Cheetah off the runway and back onto the taxiway. The instructor didn’t move until the airplane taxied to the hold-short, and then he entered. Moments later, the airplane engine revved up and the airplane surged forward, turning hard to align with the runway.

“The instructor’s got it now,“ I said, as his voice tumbled across the radio announcing they were departing three-two. The airplane jumped off the ground and then wobbled down the runway, gaining speed, at an altitude of about three feet. It roared straight at the pine trees near the runway’s end, pulling up hard to miss them, and then turning to the west, back toward the airport from which it had come.

Instead of making her go “goo-goo” at the instructor pilot, the maneuver turned my wife off. If she had been the student, she said, she would have felt both angry and shamed by his takeover and takeoff. What was supposed to have been her moment of glory would have been overshadowed by a risk-laden, testosterone-driven takeoff. She had a point. If I had been the instructor, I would have gotten back in the airplane and told the student to “take me home”, assisting him or her only as necessary. But in that Cheetah that day, the student did not get to wallow in such revelry.

I couldn’t help but wonder if that instructor had just set that student up for an accident. How did the instructor know the student, on his next flight, wouldn’t emulate the trick he had just demonstrated, probably with catastrophic results? Certainly, the maneuver said more about the instructor’s machismo than it did about his professionalism. Was this some guy who was instructing only to build time to make his way into the cockpit of heavy iron? An ex-military pilot who couldn’t make the transition into civilian life and aviation and would one day plaster himself on the side of a hill by pushing his airplane too hard? While I have only questions, I do know one thing is for sure. If I go to that flight school to fly one of their Cheetahs, he’s one guy I won’t fly with.

Monday, November 03, 2008

Unison Press Release False: Defective Mags Apparently Abandoned

As detailed on this blog some time ago, I bought a set of new Unison Slick magnetos from Aircraft Spruce and Specialty, Co eleven months ago. As also has been detailed here, they have never been right from the git-go. We initially thought the problem was in the left mag of the NEW mag set but I know now it’s been both mags that are showing premature wear. All three mags, including the left one replaced under the warranty, are in the problem set detailed by Unison Service Bulletins SB2-08A and SB3-08A.
In September, Unison had released a press article talking about a kit that would be made available to affected owners at a reduced cost to enable a permanent retirement of the two service bulletins above. I contacted Aircraft Spruce and, though they were unaware of the kits and the circumstances behind them (even though they had sold me the mags), they did a good job of chasing down the truth. For your perusal, I am publishing our e-mail exchange in its entirety, minus my personal e-mail address. (Like all e-mail chains, it makes the most sense if you read it from the bottom up.):

From: custsvc@aircraftspruce.com
Subject: Fw: Contact us inquiry: quote
Date: November 3, 2008 1:07:33 PM CST
To: Andy Foster
Hello,
Thank you for the info. We contacted Unison direct and they told us they do not have such a kit. This info was printed before Champion purchased the magneto division. They would not say if that was why they did not end up doing the replacement kits or not, but did confirm these are not available.
Regards,
Josh Solis


----- Original Message -----
From: Aircraft Spruce
To: customer service
Sent: Friday, October 31, 2008 10:12 AM
Subject: Fw: Contact us inquiry: quote

Josh,
Regarding the service bulletins SB2-08-A and SB3-08-A that Andy Foster was asking you about, he emailed the below attachment & I sent this email to Melody and she checked with Joe over at Unison. He said that Unison is not issuing overhaul kits - the bulletin below is NOT true.
Necia


From: Andy and Connie
To: Aircraft Spruce
Sent: Monday, October 27, 2008 3:35 PM
Subject: Re: Contact us inquiry: quote

Unison revises magneto service bulletins, issues overhaul kits

JACKSONVILLE, FLORIDA, September 15, 2008 - Unison Industries announced today that it is shipping magneto overhaul kits to authorized distributors for use with affected Slick and LASAR brand magnetos. When installed, the kits will constitute terminating actions for service bulletins SB2-08 and SB3-08 issued earlier this year. The service bulletins recommended inspections of distributor cams and carbon brushes for premature wear in certain serial number ranges of magnetos.

Revised service bulletins SB2-08A and SB3-08A, dated July 1, 2008 and September 11, 2008 respectively, recommend replacing the contact point assembly (including cam) and distributor block & gear assembly (including carbon brush) on magnetos within the serial number ranges specified with newly manufactured kits. Replacing these components will terminate the inspection regimes specified by the service bulletins. For a limited time, Unison is making both kits available to authorized distributors at a specially reduced price.

"The reliable performance of our products is a top priority," said Paul Theofan, Unison's vice president of marketing and sales. "After a thorough investigation, we have isolated the problems and developed overhaul kits to restore magneto performance to the level our customers deserve and expect."

Magnetos affected by service bulletin SB2-08A are those with serial numbers beginning with 0610XXXX through 0804XXXX and/or magnetos which have had the cam, or the cam as part of the contact point assembly kit, replaced with products shipped between October 1, 2006 and May 11, 2008.

Magnetos affected by service bulletin SB3-08A are those with serial numbers beginning with 0409XXXX through 08080453 and/or magnetos that have had the carbon brush, or the distributor block replaced with products shipped between September 1, 2004 and August 14, 2008.

All Slick and LASAR magnetos manufactured since August 15, 2008 and bearing serial numbers beginning with 08080454 are not affected by these service bulletins as they already contain the modified cams and carbon brushes.

Aircraft owners or mechanics with questions about these service bulletins can contact pistonhelp@unisonindustries.com for more information.

About Unison
Unison Industries, LLC, is a wholly owned subsidiary within General Electric Company's GE Aviation business unit. A leader in the design, manufacture and integration of electrical and mechanical components and systems for aircraft engines and airframes, Unison serves both original equipment manufacturers and aftermarket customers in the general, commercial and military aviation markets. Unison's headquarters are in Jacksonville, Florida, and it employs more than 2,000 people in eight manufacturing facilities and logistics centers worldwide. For more information, visit www.unisonindustries.com.

- end -

For More Information:

Contact: Wayne Moles, Marketing Communications Manager
(904) 739-4296

On Oct 27, 2008, at 7:18 PM, Aircraft Spruce wrote:
Andy,
We contacted our vendor and they do not have the kit you are refering to. Where did you see this kit advertised? I'm curious to see if someone is supplying a kit like this.
Regards,
Josh Solis


----- Original Message ----- From: "Aircraft Spruce"
To: "customer service"
Sent: Friday, October 24, 2008 9:54 AM
Subject: Fw: Contact us inquiry: quote


From; Andy Foster >
To:
Sent: Friday, October 24, 2008 8:25 AM
Subject: Contact us inquiry: quote


From: Andy Foster

I bought two magnetos last Nov from you, one of which was also replaced under warranty, and both of those are affected by Unison service bulletins SB2-08-A and SB3-08-A. Do you have the Unison kits that are being offered to fix the mags and invalidate those service bulletins? If so, how do I get 2? Thanks.

Saturday, November 01, 2008

Surviving Ike

“The FlightBlog” has been quiet for a while not only because of the Cheetah’s continuing mechanical problems but because of damage suffered from Hurricane Ike. The airplane rode out the storm using two sets of tie downs, one rope and one strap type, under a tin-roofed area we call “the Carports”. Upon first blush, the airplane seemed to have weathered the storm rather well, much better than airplanes and hangars adjacent to and behind it that laid in metal strips strewn across the ground. A green Citabria was on its back amidst the debris; a Cessna 172 I had flown for many years in a local flying club laid with twisted wings and a broken nose gear, totally destroyed when its hangar disintegrated around it and exposing it to the ravages of the hurricane. In fact, one of the lessons I learned from Hurricane Ike is that the standard belief that an airplane is always better off in a hangar just ain’t true. The condition of the hangar MUST be considered. If the hangar is strong enough to withstand the rigors of the storm with little or no damage, then storing an airplane there is a good idea. Even so, a better idea still, is to store the airplane in a hangar with the control lock in place and with strong tie-downs holding it to the earth. Without those additional safeguards, once the hangar begins disintegrating, the airplane will try to fly while the remaining parts of the hangar provide material for the airplane to collide with.

In our case, I had secured the airplane with the ropes provided by the airport as well as with a set of high-strength tie-down straps with large metal hooks bought from Sporty’s Pilot Shop. When I returned after the storm, the airplane did not appear to have been moved though the small rope holding wheel chocks together had somehow lodged itself under the left wheel and one chock was slightly out of place. The only damage I initially spotted was to the passenger side of the windscreen. The canopy cover had rubbed scratches into the plexiglass, making for what looked like a spilled milk streak about eight inches long.

Luckily (I guess), the airplane went down for an annual a few weeks later. My mechanic spotted damage to the elevator trim tabs. They were slightly krinkled from ground impact and some paint also was missing, suggesting that the winds had wrestled the airplane back onto its tail despite the tie-downs. He also found five of the six wheel bearings were full of water, suggesting that the area had flooded to a water level about six inches deep. I have filed a claim with my insurance company and the adjuster has been here. I’m still waiting to see what they’re going to pay for.
My mechanic also discovered that the new magnetos we have on here (bought from Aircraft Spruce) are affected by Unison Service Bulletins 02-08A and 03-08A issued this year demanding inspection for advanced wear, which we have. There are supposed to be overhaul kits available to deal with this problem, but where they all are, nobody seems to know. So, here I am, having spent $1500 with both Aircraft Spruce and Unison for new mags that have put me on the ground and given me more problems than the old mags I replaced.

The long and short of it is I have no idea when my airplane will be airworthy again.
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